7 tips to reduce warehouse costs…..
Cutting your warehouse labor costs can improve the
organization’s overall efficiency and increase earnings. The key is to devise
ways that produce an impressive return on investment instead of simply reducing
staff. Warehouses generally claim a large amount of real estate on the
premises. Therefore, reducing labor costs could make a big difference in
overall expenses.
Step 1
Train your current staff how to work smarter using
forklifts, devices for communicating across warehouse space, order-picking
processes and cost control related to damages and breakage. Provide
opportunities for employees to exchange tips for more efficient warehouse
processes, and offer cross-functional training for warehouse, purchasing and
shipping department employees so they understand their interdepartmental
responsibilities and work flow.
Step 2
Award employees incentives for completing training, such as
recognition, certification and, if feasible, cash bonuses. Also, provide cash
bonuses for warehouse employees who work diligently to prevent on-the-job
injuries. This ensures that a larger percentage of your workforce participates
in efficiency-enhancing activities.
Step 3
Review your warehouse scheduling and employee hours. Unless
your company’s shipping and receiving occurs on a 24/7 schedule, you may be
able to create compressed schedules that accommodate your business needs as
well as warehouse employees’ needs to achieve work-life balance. Reducing the
number of shifts you run will significantly cut labor costs. Maximizing your
employees’ work times can improve job satisfaction and, consequently, reduce
turnover. Reducing turnover will save a considerable amount on labor costs —
the cost to recruit, hire and train new employees can eat up a chunk of your
warehouse budget.
Step 4
Select experienced employees to train new warehouse
employees. Employees who actually perform warehouse duties are better able to
provide on-the-job training for workers who may not have worked in a warehouse
environment. For example, use current staff to train on inventory and supply
chain management, managing inventory, industry practices for inventory audit,
packaging, shipping and receiving.
Step 5
Install technology solutions for supply chain management to
improve work flow and employee efficiency. This might result in lower labor
costs through reducing staff; however, the training that warehouse employees
receive may help them advance in other areas of the company. Supply chain
management technology can be customized to meet your company’s specifications,
as can warehouse management system solutions.
Step 6
Implement warehouse safety measures. Mitigating company risk
associated with warehouse injuries automatically cuts your labor costs because
you aren’t paying for workers' compensation expenses and potentially
reassigning workers for areas with which they might not be familiar. According
to the U.S. Bureau of Labor Statistics, in 2010, for every 100 warehouse
employees, there were 4.1 work-related injuries that incurred additional labor
costs such as absences or moving employees to other departments.
Step 7
Obtain employee input
on warehouse and inventory best practices they believe will make their tasks
and duties easier. Asking your employees for their opinions conveys the message
that you value their opinion and, in turn, makes them happier employees.
Chris
Wilkinson.
Certified
Business Behaviour & Attitudes Analyst.
Business
Coach.
Tel:
(905) 275-2907 (Mississauga).
E-mail: buspilot@bell.net